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An analysis of japanning practice as a systematized industrial operation is presented as the result of an investigation. The nature of japans is discussed and an outline given of how the apparently contradictory requirements that japans must be weatherproof, somewhat flexible, sufficiently thick to be lasting, possess enough hardness to prevent excessive scratching under ordinary service conditions and take on a brilliant finish, can be fulfilled in an ordinary industrial plant without undue expenditure, so as to accomplish the original and primary objects of applying a finish to metal parts to prevent them from too great deterioration and supply a pleasing appearance to the finished product. Adequate provision for securing a uniform product is essential. The details of this are discussed. Three ways of applying japan are explained. The considerations involved in cleaning the metal and baking japan are enumerated at some length and the methods are described.

For many years plywood has been used for such automobile parts as roofs and dash and instrument-boards, but it was not until the closing of the European war that the extent to which this material was used in automobile construction greatly increased. The sudden requirement of airplanes created a large demand for plywood which would withstand the severest weather conditions. Glues were perfected that enabled plywood to withstand 8 hr. of boiling or 10 days of soaking in water without separation of the plies. Plywood as an engineering material is discussed. It is then compared in considerable detail with ordinary boards and also with metals and pulp boards, statistics and illustrations being given. The molding of plywood is considered with especial reference to employing plywood for surfaces having compound curvatures, and the limiting factors in the use of plywood for this purpose are mentioned.

Stating the desirability of reducing unsprung weight in motor vehicles as a recognized fact and that 75 of 100 engineers interviewed favor such reduction, the particular advantages resulting are given as improved riding qualities, economy in tire wear and better acceleration. Mathematical deductions to establish the most desirable ratio of sprung to unsprung weight are not attempted, the intention being rather to state the reasons favoring lighter wheels and axles. Unsprung weight effects depend primarily upon the ratio of sprung to unsprung weight. No data determining the most desirable ratio are available, but an investigation of the proportional weight of the unsprung and sprung parts of good-riding-quality automobiles showed it to be about 1 to 3. By constructing the wheels and the axles of light metal it is possible to maintain such a ratio, assure good riding qualities and reduce the total weight.

A four-cylinder 4 by 5-in. truck and tractor engine, designed for either kerosene or gasoline fuel and having the very low volumetric compression ratio of 3.36, was used. Only by suitable adjustments was it found possible to make it show a fuel consumption as low as 0.67 lb. per b.hp.-hr.; but with a slight variation in power and only a different carbureter adjustment the fuel consumption at 600 r.p.m. increased to about 1.2 lb., or 70 per cent, emphasizing the importance of knowing what constitutes the best engine adjustment and of disseminating such knowledge. The engine and its dimensions, the experimental apparatus and the method of testing are fully described and discussed, the results being presented in charts showing performance curves. These are described, analyzed and the results interpreted.

Two series of tests were made in 1918; one to determine whether the mixture giving best economy and that giving maximum power is a constant quality for all conditions of speed and power output; the other to ascertain what effect changes in the temperature of the fuel-intake system have on the quality of the mixture which gives the maximum power and that which gives best economy. The standard United States ambulance four-cylinder engine was used for these tests, its carbureter having a primary air passage, a primary fuel-jet, an auxiliary air passage with an air-valve and a secondary fuel-jet, the manifold being cast integrally with the cylinder block and a curved riser conducting the fuel mixture from the carbureter to it. The testing methods and fuel consumption measurements are described.

The paper relates to some of the methods and apparatus which can be used to advantage in large-scale farming operations. The laying out of a production program, the transportation of men and supplies, special implements for raw-land preparation, tractor dynamometers, large tractors, special plowing and tilling implements, four-wheel-drive tractors and road haulage are discussed. An operation chart applying to an area of 40,000 acres is first presented and analyzed. Regarding hours of operation, the author maintains that with a suitable organization and proper selection of motive power and implements, tractors can be kept in motion 20 hr. per day and gives a time-table. Consideration is then given in some detail to the problems of electric lighting, the implements used in raw-land preparation, the power required for various operations, types of tractor construction, plowing and harrowing, harvesting, hauling and tractor-train schedules, the whole being copiously illustrated.

The author states that production and transportation are so closely interwoven that they cannot be considered separately and that the great problem of transportation can be satisfactorily solved only by the utilization of our navigable inland waterways. He then compares the United States with European countries in regard to the problems of inland waterway transportation and reviews the history of such transportation in this country. The organization of the Mississippi Valley Waterways Association and its activities are described. The need of considering the inland waterways transportation problem as a mechanical engineering problem is emphasized. It is recommended that a standardized system for handling freight on inland rivers be adopted and an outline is given of the requirements of such a system. A statement of Government activities in connection with this problem is presented and the policy of the Government outlined.

In the automotive industries there are four major divisions of activity, manufacturing, financing, engineering and sales. The first three and especially the first two are today real problems. There have been no real sales obstacles. The paper discusses production-control, especially the routing of materials, and systems of accounting pertaining to shop production. They cannot be separated without destroying the effectiveness and efficiency of one or both. The divisions of the production department, the planning department, scheduling an order for production and preparing cost data are then considered at length. The distributing of overhead expense and the securing of complete factory costs are then fully discussed and illustrated by diagrams.

MEXICO achieved second place among the petroleum-producing nations of the world in 1918. This position will not soon be relinquished, judging from the study made by the author of the two general regions from which petroleum has thus far come. The Petroleum Commission of the Mexican Government has issued statistics covering the production by years since the industry started. It is confidently hoped that future production will continue, as indicated, to stop the gap, constantly increasing and critical, between production and consumption in the United States. A section of the paper is devoted to the export trade, especially with this country, which furnishes the nearest great market.

THE automotive industry is developing without due regard to the fuel situation. This situation is an integral part of the automotive field and should not be left out of account. Owing to the pressure of automotive demand, the supply of engine fuel is changing in character and price, with danger of precipitant alterations; there arises in consequence a fuel problem which cannot be adequately solved without the active participation of the automotive industry.

THE Navy Department established the Naval Aircraft Factory (a) to assure a part, at least, of its aircraft supply; (b) to obtain cost data for the Department's guidance in dealing with private manufacturers, and (c) to have under its own control a factory capable of producing experimental work. The history of this development is given in some detail, including statistics of size, valuations and output.

THE design of a modification of the Class B Government standardized truck engine is presented, the principal object being a saving in weight without sacrificing either durability or safety factors. The crankcase design is rigid, but the metal is distributed so that the weight will be a minimum. The crankshafts are made of chrome-nickel steel of an elastic limit of 120,000 lb. per sq. in., which further carries out the idea of durability with low weight. The connecting-rod length is slightly more than twice that of the stroke, and this, with light-weight pistons, obviates vibration, without adding weight to the engine on account of increased cylinder height. The flywheel and bell-housing diameters were selected with a view to securing enough flywheel weight for smooth running without increasing the engine weight materially. All-steel supports reduce breakage of arms to a minimum. The manifolds are carefully designed to give economical performance, even with low-grade fuels.

BUREAU of Mines refinery statistics for the calendar year 1918 show a production of different types of petroleum fuel products represented by the following approximate figures: Added to this are 3,100,000,000 gal. of crude oil, used as fuel without refining. The statistics do not distinguish the different classes of fuel oils, and the following provisional estimate has been made: Processing or refining costs for the different oils are difficult to estimate and of little significance in determining the selling price, which is controlled by the law of supply and demand. All types in the last list can be used in so-called heavy-oil engines, but the gas oil and light residuum are most desirable in the order given. They are less plentiful than the heavy-residuum type which generally cannot be used without special equipment for preheating. The proportionate yield of gas oil can be increased if a sufficient demand is developed.

THE author's observations cover the period immediately following the war when, as a member of a party of representative guests of the British and French governments, he toured England, meeting Government officials and talking on industrial matters; visited Scotland's shipbuilding and coal areas; viewed the battle area, aircraft, automobile and tractor factories in France; and traveled in Italy, later returning to England to inspect factories, conduct investigations and review Government activities. The enormous expansion of the automotive industry factories of the Allied nations is emphasized and their organization and methods briefly described, with running comment on comparative practice in the United States. Factory production methods in England are mentioned, as well as working conditions and welfare work there. Considerable information relating to post-war automobile designs and to motor-truck and tractor practice is given.

The author discusses the different types of material used in the production of the Liberty engine, the physical properties of the finished parts and the heat-treatments used in making them, applying the information as set forth to the automobile, truck and tractor industries. Under their several heads the different engine pans are discussed with close attention to details. Chemical analyses are given for each part and approved heat-treating temperatures are indicated. Quenching, direct and indirect, water and oil cooling, hard spots, warpage, scaling and hair-line seams are treated. The advantages and disadvantages of the Izod impact test are stated briefly.

Naval aircraft are distinctively American types. Only one foreign seaplane was copied by the United States during the war, and when finally put into production it resembled the British prototype in externals only. While the Navy does a large part of its own designing and building through a corps of naval constructors, its theory of manufacture is to assemble parts procured from separate makers, and private design and construction are encouraged by contracting with builders. Available talent both in and out of the service and the facilities of parts makers, the new materials developed during the war and organized engineering which drove the entire process toward speedy results were appropriated by the Navy. The NC flying boat is typical of U. S. Navy practice. In the same way the dirigible C-5 is a purely American type. The development of really large flying craft before 1917 was held back because no suitable engine had been designed. When the 350-hp.

In the past the majority of trucks have been equipped with wood wheels. These gave good service, but the results demanded under strenuous modern conditions seem, the author states, to make the substitution of steel wheels on medium and heavy-duty trucks imperative. Truck engineers and builders seem to recognize the fact, but to hesitate to make the change, chiefly because a metal wheel is somewhat higher in first cost and because some designs have not as yet rendered the service expected of them. The service return of metal wheels is given from the records and reports of the London General Omnibus Co. and the Fifth Avenue Coach Co., both of which use steel wheels exclusively. The added mileage is in excess of wood-wheel service and exceptional tire mileage is shown. The author states briefly the arguments for the hollow-spoke, hollow-rim, the hollow full-flaring spoke and the integral-hub metal wheels.

The engine-fuel situation has changed almost overnight. Oil-consuming activities have taken on an accelerated expansion and the situation has shifted from excess supply to a position where demand is assuming the lead and is seeking a supply. A gasoline stringency, accompanied presumably by a marked rise in price, is a prospect to be anticipated. The production of gasoline is increasing more rapidly than the production of its raw material, crude petroleum. The available supply of the latter is very limited in view of the size of the demand. As a direct result of the situation, gasoline is changing in character and becoming progressively less volatile. The low thermal efficiency of the prevailing type of automotive apparatus contributes strongly to the demand for gasoline as engine fuel and has a bearing upon the quantity and the price of this specialized fuel.

Iron rust is caused by electrolytic action between the various constituents of iron or steel in the presence of moisture and impurities. It is a continuous process; a coating of rust does not protect the metal underneath. The principal requirements of a rust-prevention process as applied to automobiles, aircraft and other machined and hardened parts are that it (1) Prevent rusting under normal use (2) Prevent the spreading of rust (3) Make no change in dimensions or fits (4) Make no alterations in physical properties (5) Be permanent for the life of the part (6) Be easy and quick of application (7) Be commercially practicable as to cost Of the most familiar rust-proofing processes, the cold, the hot and the high-temperature, the last is eliminated by requirements (3) and (4), while the cold processes and also japanning are eliminated by (2), (3) and (5). There remain three hot processes, the Parker, the Coslett and the Guerini.

Progress toward a single standard type of car is not being made. Many different styles will continue to be needed to satisfy requirements of taste, ability, power and speed. Open cars, the backbone of production in the early days, are less in demand. Enclosed cars are already to be had in practically every grade. While there is a trend toward lighter weight the demand for increased luxury and greater safety makes it seemingly impossible to reduce weight in either equipment or body. Just what the result of this conflict of ideas is to be is not easy to predict. The author foresees considerable improvement in design and workmanship, a gain in economy of fuel, greater use of oil in lubricating chassis parts besides the engine, increased durability and fewer objectionable noises.